In an era where environmental consciousness and a sustainable future is paramount, businesses across various sectors are taking crucial steps to reduce their carbon footprints. Among the forerunners in this green revolution is Pall Corporation, a global leader in filtration, separation, and purification solutions. Their commitment to sustainability is exemplified through their ongoing partnership with Harvest Green Developments, which has recently led to the installation of an impressive solar panel array at Pall Corporation’s third site in Newquay. Following previous installations of 850.92kW in Redruth and 579.465kW in Ilfracombe, the Newquay site is set to generate an astounding 1,001.70kW of clean electricity, demonstrating a robust commitment to renewable technology and environmental responsibility.
Pall Corporation’s decision to harness solar energy for a more sustainable future is not merely about decreasing operational costs; it aligns perfectly with their environmental policies and commitment to responsible innovation. The Newquay project involves the installation of 2,226 Trina Solar 450wp solar panels, which are expected to produce approximately 938MWh of renewable electricity annually. This additional system represents a significant leap towards sustainability, reinforcing Pall Corporation’s mission to serve industries that require the highest levels of cleanliness and efficiency without compromising the environment.
Comprehensive roof improvements
The Newquay installation has several layers of complexity and thorough planning. In preparation for the solar panel installation, the existing roofing sheets will be removed and replaced with advanced 0.7mm plastisol-coated roof sheets. This enhancement not only facilitates the additional loadings posed by the solar PV but also ensures longevity and durability. A new 100mm quilt insulation with also be added to the roof construction, which is crucial for improving energy efficiency and operational performance. Importantly, this roofing upgrade aligns the lifespan of the roofing materials with that of the solar PV equipment, guaranteeing protection and performance for years to come.
Beyond the solar panel array, the roof renovations include a meticulous cleaning of all valley gutters to ensure free-flowing rainwater, preventing potential issues like water pooling or leaks. To further enhance longevity, an Ampteam Unifold gutter liner will be installed, boasting a warranty that ensures a lifespan of at least 30 years. This attention to detail not only protects the integrity of the roofing system but also upholds Pall Corporation’s commitment to quality and sustainability.
New trims and flashings will also be integrated into the roofing structure, along with a weatherproof coating on any penetrating ducts or flues. This protective approach to roof maintenance mirrors Harvest Green Developments’ ethos of ensuring the highest quality standards are implemented while also being mindful of the operational activities occurring in the facility below.
Prioritising safety and efficiency
To ensure safety of all involved, we will install safety netting over the entire roof in compliance with HSE regulations. This is particularly essential, as the sensitive nature of Pall Corporation’s manufacturing process limits the options for internal safety measures. Our commitment to safety reflects our understanding of the unique challenges that come with working on a live manufacturing site, and as such, we are determined to avoid disruption to Pall Corporation’s business while maintaining the highest safety protocols.
Advanced technology and quick returns
The solar panel installation incorporates cutting-edge technology designed for efficiency and reliability. The use of module-level optimisation technology from SolarEdge will enable the monitoring and tracking of individual panel performance, simplifying the process of identifying and rectifying any faults that may occur during its lifetime operation. This advanced system ensures that the solar installation operates at maximum efficiency and is easily maintained. The system will use high-quality mounting kit supplied by our trusted partner Rubicon UK.
From an economic perspective, the anticipated payback period for this solar investment is just 2.6 years. Such a short payback duration highlights the cost-effectiveness of solar energy, making it a realistic option for businesses seeking to improve their bottom line while simultaneously investing in a sustainable future. With projections indicating that Pall Corporation will utilise around 99% of the energy generated, this project not only promises substantial savings but also represents a significant step towards carbon neutrality.
Future potential and community impact
Looking ahead, there is potential for further solar expansions, should Pall Corporation wish to scale their operations. This flexibility underscores the viability of investing in renewable energy even as business needs evolve and expand over time. Moreover, the partnership between Harvest Green Developments and Pall Corporation serves as a blueprint for other organisations seeking to embark on their journeys toward a more sustainable future. We have worked diligently to collaborate with Pall Corporation’s insurance company to ensure compliance with all standards and regulations. We have also liaised with the Distribution Network Operator (DNO) to secure the necessary approvals for connecting the solar array to the national grid.
Our partnership is a remarkable example of how businesses can embrace sustainability while maintaining and even improving operational efficiency. By investing in a comprehensive solar PV installation and roofing improvements, Pall Corporation is not only enhancing its facility but also reinforcing its commitment to greener practices. As more businesses take this proactive approach to renewable energy, the collective impact on the environment can be profound. We are ready to assist companies in their pursuit of renewable energy solutions, paving the way for a cleaner, more sustainable future.
Find out how we can help you realise a sustainable future for your business
If your business is contemplating the transition to renewable energy and looking to improve your sustainable efforts, we are eager to partner with you on this transformative journey. Our team of experts is dedicated to helping you unlock your green energy potential, providing tailored solutions that align with your unique business needs and goals. By collaborating with us, you can take meaningful steps towards reducing your carbon footprint, increasing energy efficiency, and ultimately contributing to a sustainable future. Get in touch here to start discussing your sustainable future.
